The ceiling is up

The ceiling is up; the first round of taping and mudding the drywall happened today. Some parts of the space have been painted. Note the brilliant orange entrance to what will eventually be the digital fabrication area.

The walls are closing in

A little more than half of the insulation and wallboard is complete in the new makerspace. The shot below is what will eventually become the Byrne Advanced Machining Area.

The space through the opening pictured below will be devoted to modern digital fabrication, meaning machines that are guided by computer models rather than by the human hand. The typical examples are 3D printers and laser cutters, but we may also add vinyl cutters, a small computer-controlled mill or waterjet, or similar tools for working with textiles.

The sheetrock has arrived

Most of the steel studs have been screwed into place, and some of the insulation is up. The next step is to cover the studs and insulation with gypsum wallboard.

At the same time, the air ducts for heating and cooling the space are nearly complete, the plumbing is done, and the electrical work is mostly done.

After the air ducts are finished, a drop ceiling covered in acoustically insulating foam will be installed, so the noise of the workshop won’t annoy the people upstairs.

Wall framing underway; workbenches ordered

Last week, the ceiling was fireproofed, and now the walls are getting framed with galvanized steel studs. At the same time, electrical contractors are roughing in the outlets and wiring in the ceiling, and the HVAC people are hanging ducts from the ceiling. Most of the ducting, plumbing, and wiring will be sandwiched in between the fireproof ceiling and a lower soundproof ceiling that will be installed in a few weeks.

The basic infrastructure schedule has slipped about a week, so we’re now expecting walls, electricity, plumbing, heating, and such to be done on September 26.

Our big furniture order has been placed; we’re expecting some to show up in September, but the big set of work tables is scheduled for approximately October 16.

We’ll be having our first public event for Parents and Family Weekend on October 19-20. We might not have many tools up and running by then, but the doors will be open!

Second layer of concrete

The second layer of concrete was poured Friday afternoon, and it has now cured enough to walk on. Eventually, there will be "luxury vinyl tile" over the concrete, but not until the rest of the heavy work is done.

Next up is relocating some of the large white water pipes on the ceiling to make way for the new HVAC system. This means shutting down air conditioning for all of Robinson Hall until the pipes are reconnected. Sorry, everyone!

The floor exists.

The first layer of the concrete subfloor of the makerspace is getting poured today. The black goo at the left edge of the photo is sand-impregnated epoxy that acts as a moisture barrier and gives the concrete something rough to adhere to. The white sheets are fiberglass mesh that will increase fracture toughness, i.e. it will allow the floor to flex more before it cracks.

The floor for the whole space will require around 32,000 lbs of fiberglass-impregnated cement, plus around 1600 gallons of water that will evaporate over the next few weeks. About half of this will get pumped in through the window today; the second half will get pumped in Friday.

Next week, framing begins!

Below, the concrete mixer and what should be ~800 bags of concrete.

The concrete mixer and what should be ~800 bags of concrete

Concrete progress

Here are some photos of the stripped down shell of the first level of Robinson Hall, which will become the Nolop makerspace over the next 6 months.

The photo above shows the digital fabrication area, for laser cutters, 3D printers, and similar stuff. All the lead paint and asbestos has been removed. The red shape on the floor marks a thin section that will have to be jackhammered out and repoured before the rest of the floor.

The half-windows on the left side look out into the Kindlevan Cafe, above the art wall in the SEC atrium.

In the photo below, we’re looking back out the entrance, before the last pillar gets cut out.

If you could see through that translucent plastic sheeting, you’d see the long hallway on the bottom level of Anderson Hall, which abuts Robinson.

All the hot/cold water for the Robinson Hall heating and cooling system comes in through the white pipes shown below. Unfortunately, they need to be raised up to let that metal duct at the right of the photo get in for ventilation. The complexity of the HVAC system in this building is astounding.

When you notice the AC going off in a few weeks, that’s why.

Below, the main area of the makerspace. “No X” means “Do not smash this column into rubble and carry it out in a wheelbarrow.”

Also could be used as a marker for where the eyewash will be installed, it turns out.

Below, the main area of the makerspace again. After 4 days of grinding, the floor is flat enough to top with new concrete and vinyl tile.

Below is what will be the Byrne Advanced Machining Area. This is where the heavy duty stuff goes.

And finally, a reverse angle of the BAMA.